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Robust Design: Not just strong. Flexible! Idiot proof! Simple!
Efficient! A product/process that produces consistent, high-level
performance "despite being subjected to a wide range of changing
client and manufacturing conditions...."
Traditional engineering focuses on solving problems, failure analysis,
use of a repetitive process of design-build-test, testing one factor
at a time, firefighting, and studying in detail the problems associated
with interactions of the factors involved. This approach costs more,
takes more time, and isn't always successful.
Taguchi's approach allows experiments to be performed and prototypes
to be tested on multiple factors at once so that the product/process
becomes insensitive to use-conditions and other uncontrollable factors.
This is called Robust Design, and it provides a more efficient,
cost-effective way to improve products and processes.
This revolutionary approach to engineering and design represents
one of the most significant breakthroughs in product and process
design since the Quality Revolution began.
It provides a method for designing products and processes that
are minimally impacted by external forces, such as environment,
client use, or manufacturing conditions.
This is accomplished using Energy Transformation principles for
improving the desired output targeted toward perfect performance,
rather than attempting to supress symptoms.
It enables engineers to:
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Develop products and
processes which perform consistently as intended under a wide
range of user's conditions throughout their life cycle (durable
and reliable) |
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Maximize robustness-improve
the intended function of the product by developing and increasing
insensitivity to noise factors which tend to degrade performance
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Develop or change product
formulas and process settings to achieve desired performance
at the lowest cost and in the shortest time |
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Simplify designs and
processes to reduce cost |
The Robust Design approach is based on an Energy Transformation
model for Engineering systems (mechanical, electrical, chemical,
etc.). This unique approach to achieving Quality Assurance and Robustness
during the design phase utilizes identification of the Ideal Function
of a product or process, as opposed to traditional methods which
focus on "symptom analysis" as a basis for improvement.
The Robust Design system simultaneously
yields:
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Significantly improved
quality, reliability, and durability |
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Reduced manufacturing
costs |
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Reduced design cycle
times |
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New, proprietary knowledge
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ASI uses an applied learning approach to assist your company with
the implementation of this powerful technique. Our aim is to assist
you in selecting the projects, establishing the goals, and correctly
using the method to achieve benefits and payback in the shortest
time.
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